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Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1,   Pages 18-32 doi: 10.1007/s11465-017-0410-9

Abstract: This paper reviewed the recent advances in micro- and nano-machining technologies, including micro-cutting, micro-electrical-discharge machining, laser micro-machining, and focused ion beam machining.The four machining technologies were also compared in terms of machining efficiency, workpiece materials

Keywords: micro machining     cutting     electro discharge machining (EDM)     laser machining     focused ion beam (FIB)    

Energy field-assisted high-speed dry milling green machining technology for difficult-to-machine metal

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 2, doi: 10.1007/s11465-022-0744-9

Abstract: Energy field-assisted machining technology has the potential to overcome the limitations of machiningThe laser energy field, ultrasonic energy field, and cryogenic minimum quantity lubrication energy fieldssummarized in detail, providing feasible ideas for realizing multi-energy field collaborative green machining

Keywords: difficult-to-machine metal material     green machining     high-speed dry milling     laser energy field-assisted    

Development of an In-Situ Laser Machining System Using a Three-Dimensional Galvanometer Article

Xiao Li, Bin Liu, Xuesong Mei, Wenjun Wang, Xiaodong Wang, Xun Li

Engineering 2020, Volume 6, Issue 1,   Pages 68-76 doi: 10.1016/j.eng.2019.07.024

Abstract: machining system integrating laser measurement and machining was built using a 3D galvanometer scannerIn-situ machining software was developed to realize time-saving and labor-saving 3D laserThe feasibility and practicability of this in-situ laser machining system were verifiedThe in-situ laser machining system realizes a simple operation process by integrating measurementand machining, which greatly reduces labor and time costs.

Keywords: In-situ laser machining     Three-dimensional galvanometer scanner     Line structured light    

Equipment–process–strategy integration for sustainable machining: a review

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 3, doi: 10.1007/s11465-023-0752-4

Abstract: The sustainability of machining must be investigated multidimensionally and accurately.Then, this study analyzes sustainable machining-oriented machining equipment from the aspects of machineMachining processes are explored as important links of sustainable machining from the aspects of drymachining simulation, and process optimization of machine tools.sustainable machining.

Keywords: sustainable machining     equipment     process     strategy     manufacturing    

Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 3, doi: 10.1007/s11465-022-0694-2

Abstract: The machining unit of hobbing machine tool accounts for a large portion of the energy consumption duringA comprehensive function of energy consumption of the machining unit is built to address this problemResults show that the energy consumption and tool displacement of the machining unit are reduced, indicatingthat energy saving is achieved and the machining accuracy is guaranteed.

Keywords: energy saving design     energy consumption     machining unit     integrated optimization     machine tool    

Fixturing technology and system for thin-walled parts machining: a review

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 4, doi: 10.1007/s11465-022-0711-5

Abstract: During the overall processing of thin-walled parts (TWPs), the guaranteed capability of the machiningTherefore, reliable fixtures suitable for the structure and machining process of TWP are essential.The main problems in machining and workholding due to the characteristics of TWP are then analyzed inFixture functions corresponding to the issues of machining and workholding are then clearly stated.

Keywords: thin-walled part (TWP)     fixture     machining     fixture categories     fixture function    

Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0769-8

Abstract: Nanoparticle-enhanced coolants (NPECs) are increasingly used in minimum quantity lubrication (MQL) machiningproperties by comprehensively and quantitatively evaluating the material removal characteristics during machining

Keywords: nanoparticle-enhanced coolant     minimum quantity lubrication     biolubricant     thermophysical properties     turning     milling     grinding    

Simulation of abrasive flow machining process for 2D and 3D mixture models

Rupalika DASH,Kalipada MAITY

Frontiers of Mechanical Engineering 2015, Volume 10, Issue 4,   Pages 424-432 doi: 10.1007/s11465-015-0366-6

Abstract: finish and material removal has been quite a challenge in a finishing operation such as abrasive flow machiningremoval are media viscosity, extrusion pressure, piston velocity, and particle size in abrasive flow machining

Keywords: abrasive flow machining (AFM)     computational fluid dynamics (CFD) modeling     mixture model    

A review of low-temperature plasma-assisted machining: from mechanism to application

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0734-y

Abstract: large cutting forces, high cutting temperatures, serious tool wear, and chip adhesion, which affect machiningIn this paper, we first discuss the mechanisms and applications of low-temperature plasma-assisted machiningIn addition, hybrid machining methods combining the merits of the low-temperature plasma and other energyFinally, the promising development trends of low-temperature plasma-assisted machining are presented,which include more precise control of the heat-affected zone in hot plasma-assisted machining, cold

Keywords: low-temperature plasma     difficult-to-cut material     machinability     hydrophilization effect     Rehbinder effect    

Development of Laser Cutting and Joining Processing

Chen Li, Gong Shuili, He Enguang

Strategic Study of CAE 2020, Volume 22, Issue 3,   Pages 78-84 doi: 10.15302/J-SSCAE-2020.03.012

Abstract:

Laser cutting and joining technology is indispensable as an advancedbe surely promoted by the integration of laser technology and digital manufacturing technology.joining and cutting technology, namely, laser welding, laser cutting, laser drilling, and laser markingThe problems faced by the development of the laser joining and cutting technology are discussed.unit, laser materials processing, and intelligent integration.

Keywords: laser material processing     laser welding     laser cutting     laser drilling     laser marking    

Cryogenic minimum quantity lubrication machining: from mechanism to application

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 4,   Pages 649-697 doi: 10.1007/s11465-021-0654-2

Abstract: However, the substantial usage of cutting fluid in traditional flood machining seriously pollutes theEnvironmental machining technologies, such as dry cutting, minimum quantity lubrication (MQL), and cryogeniccooling technology, have been used as substitute for flood machining.

Keywords: cryogenic minimum quantity lubrication (CMQL)     cryogenic medium     processing mode     device application     mechanism     application effect    

Temperature field simulation of laser homogenizing equipment

Juanjuan WANG, Yunshan WANG, Fudong ZHU

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 1,   Pages 49-52 doi: 10.1007/s11465-009-0005-1

Abstract: The laser homogenizing equipment was devised using the ring scanning principle.A laser scanning ring facula is obtained when the laser beam goes through the equipment’s optical systemhardness layer and better process quality can be attained using the ring facula optimized for metal laser

Keywords: laser homogenizing technology     laser scanning ring facula     temperature field    

Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials

Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1,   Pages 89-98 doi: 10.1007/s11465-017-0412-7

Abstract: Damages such as surface micro-crack and subsurface damage often occur during machining of hard and brittleUltra-precision machining is widely used in processing hard and brittle materials to obtain nanoscalemachining quality.paper provides a review of present research on the molecular dynamics simulation of ultra-precision machining

Keywords: MD simulation     ultra-precision machining     hard and brittle materials     machining mechanism     review    

Research progress on ultra-precision machining technologies for soft-brittle crystal materials

Hang GAO,Xu WANG,Dongming GUO,Yuchuan CHEN

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1,   Pages 77-88 doi: 10.1007/s11465-017-0411-8

Abstract: However, these materials are difficult to machine through traditional machining methods because of theirIn this article, the characteristics and machining difficulties of soft-brittle and crystals are presentedMoreover, the latest research progress of novel machining technologies and their applications for soft-brittle

Keywords: brittle     soft     functional crystal     ultra-precision machining    

Effects of inclination angles of disc cutter on machining quality of Nomex honeycomb core in ultrasonic

Yidan WANG, Renke KANG, Yan QIN, Qian MENG, Zhigang DONG

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2,   Pages 285-297 doi: 10.1007/s11465-021-0631-9

Abstract: Ultrasonic cutting with a disc cutter is an advanced machining method for the high-quality processingThe machining quality is influenced by ultrasonic cutting parameters, as well as tool orientations, whichare determined by the multi-axis machining requirements and the angle control of the cutting system.result of the lead and tilt angles, were established and verified with the results obtained by a linear laserof Nomex honeycomb core in ultrasonic cutting and provides guidelines for machining.

Keywords: Nomex honeycomb core     disc cutter     inclined ultrasonic cutting     machining quality    

Title Author Date Type Operation

Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Journal Article

Energy field-assisted high-speed dry milling green machining technology for difficult-to-machine metal

Journal Article

Development of an In-Situ Laser Machining System Using a Three-Dimensional Galvanometer

Xiao Li, Bin Liu, Xuesong Mei, Wenjun Wang, Xiaodong Wang, Xun Li

Journal Article

Equipment–process–strategy integration for sustainable machining: a review

Journal Article

Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Journal Article

Fixturing technology and system for thin-walled parts machining: a review

Journal Article

Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects

Journal Article

Simulation of abrasive flow machining process for 2D and 3D mixture models

Rupalika DASH,Kalipada MAITY

Journal Article

A review of low-temperature plasma-assisted machining: from mechanism to application

Journal Article

Development of Laser Cutting and Joining Processing

Chen Li, Gong Shuili, He Enguang

Journal Article

Cryogenic minimum quantity lubrication machining: from mechanism to application

Journal Article

Temperature field simulation of laser homogenizing equipment

Juanjuan WANG, Yunshan WANG, Fudong ZHU

Journal Article

Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials

Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO

Journal Article

Research progress on ultra-precision machining technologies for soft-brittle crystal materials

Hang GAO,Xu WANG,Dongming GUO,Yuchuan CHEN

Journal Article

Effects of inclination angles of disc cutter on machining quality of Nomex honeycomb core in ultrasonic

Yidan WANG, Renke KANG, Yan QIN, Qian MENG, Zhigang DONG

Journal Article